D-head Model 420

The Magnatech D Weld Head is designed to make pipe-to-pipe and pipe-to-fitting welds. It is “full functionâ€? – with the capability of reproducing all the motions of a skilled welder. The D Weld Head is used for applications with radial and axial clearance constraints. Interchangeable guide rings provide mounting on the pipe, and allow the D Weld Head to cover a broad size range: 1â€? – 14â€?. The D Weld Head improves productivity by increasing duty cycle, reducing repair rates, and producing welds of consistent quality.

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Description

Guide Rings Mount Head on Pipe

Available for all nominal pipe sizes 48 mm –
356 mm ( 11/2� – 14�) and Tube sizes 44 mm – 127 mm (1.75� – 5� O.D.)

1. TILT AVC
(Adjustable) allows torch to be pivoted up to 60° for socket/fillet welds. Maintains arc length correction motion along tungsten electrode axis.

2. GUIDE RING ADAPTOR KITS
Allow Guide Rings to be used on smaller pipe sizes. Use with oversized Guide Rings on preheated pipe to prevent heat damage.

3. VIDEO ARC MONITORING
Various configurations allow remote operation

4. LOW PROFILE SPOOL KIT
Reduces radial profile of D Weld Head to 50mm (2�); Low Profile Wire Spool 0.5kg (1lb.) required.

420 D-Head

Specifications
ApplicationMulti-pass orbital GTAW pipe-to-pipe, pipe-to-fitting
Cable length7.6 m (25’) standard. Extension cables available
Pipe (tube) size range25 – 356 mm (1 – 14�)
Filler wire moduleWire size0.8, 0.9, 1.0 mm (0.03�, 0.035�, 0.040�)
Max. speed capability2540 mm/min. (100 IPM)
Spool size1 kg (2 lbs) std; 0.5 kg (1 lbs) low profile
Oscillation moduleMax. oscillation stroke amplitude16 mm (0.6725�)
Max. oscillation speed1520 mm/min. (60 IPM)
Oscillation dwell0 – 1 second
Cross seam adjustment± 6.4 mm (0.25�)
Arc gap control module13 mm (0.5�) stroke. Additional mechanical adjustment allows welding heavier wall pipe
Torch propulsion module250 mm (10 IPM) maximum rotation speed
Water-cooled torch200 A continuous capability
Torch adjustment capabilityTorch lead/lag adjustment± 15 degrees (manual)
Torch tilt adjustment± 10 degrees (manual)
Power supply compatibilityPipemaster 515, Pipemaster 516
 
Dimensions/weights
Weight3.6 kg (8 lbs.)
Axial ClearanceTorch C/L to Rear Extremity: 220 mm (8.51�)
Torch C/L to Front Extremity: 10 mm (0.41�)
“A� Radial Clearance
Requirement for Pipe 44.45mm (1.75�) and larger
64 mm (2.5�) with Standard Spool*

51 mm (2.0�) with Low Profile Spool*
* For pipe/tube OD’s less than 44.45mm (1.75�), Radial Clearance Requirement increases with decreasing diameter. Contact Factory.

Applications

  • Fossil Power Plant Construction/Maintenance
  • Steam Generation Equipment Fabrication
  • Nuclear Power Plant Construction/Maintenance
  • Chemical/Petrochemical Facility Construction Maintenance
  • Shipyard Construction
  • Gas Transmission Pipelines
  • Process Piping

Features

  • Full function Capability (Torch Rotation, Filler Wire Feed, Electronic Arc Gap Control, Electronic Oscillation)
  • Broad size range
  • Guide Rings available for standard Tube/Pipe sizes
  • Waterproof Carry Case/Tool Kit standard
  • Water-Cooled Torch uses standard Expendables


Guide Rings Mount Head on Pipe.
 Available for all nominal pipe sizes 48 mm – 356 mm ( 11/2â€? – 14â€?) and Tube sizes 44 mm – 127 mm (1.75â€? – 5â€? O.D.)

 

Power Supply Compatibility

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